Lean tools

A Consideration of the Principles of Lean Manufacturing

Lean manufacturing is among the methodologies utilized most widely for improving business and corporate functions. There are many schools and consultants involved in teaching its associated principles. However, this exercise requires that an instructor has real world experience to ensure equipping trainees effectively with the appropriate Lean tools. It takes sufficient experience along with refined interpersonal skills for the instructor to influence change to this effect.

Lean tools

The Lean Manufacturing Process

Lean manufacturing comprises of various tools, with the best courses teaching lean manufacturing principles alongside when and how to utilize lean tools. The correct way of implementing manufacturing starts with analyzing the needs, challenges and opportunities that a given business presents. Tools are used for resolving the issues upon identifying these opportunities, which could either be six sigma or lean manufacturing tools. It would not be prudent limiting the success attained via a particular lean initiative by excluding a proven and effective problem-solving tool.

Examples of Lean Tools

Examples of lean manufacturing tools include 5S (Sort-Set in Order-Shine-Standardized-Sustain), value stream mapping, takt time, kanban, cellular manufacturing, TPM (total productive maintenance), continuous flow and OEE (Overall Equipment Effectiveness). Others include SMED (single minute exchange of die), standardized operations and line balancing, error proofing, kaizen, 7 wastes (muda) as well as root-cause problem solving tools.

Workplace Organization Tools

Certain tools are fundamental to the success of any lean manufacturing initiative. An example is the 5S tool which is critical for keeping the workplace organized well.

Root-Cause Problem-Solving Tools

Tools used for solving root-cause problems need to be employed in all implementation processes of lean manufacturing. These vary depending upon the problem, with some of the more common ones being Cause and Effects Analysis, 8D method, 5 Why Analysis, Process Mapping, CT trees as well as affinity diagrams.

Value-Addition Tools  

Another useful tool is value stream mapping, applied for determining where the value should be added along with non-value added (muda) areas. Improvement opportunities become obvious, upon completion of the value stream map.

Tools for Solving Specific Business Opportunities

Tools like line balancing, takt time, OEE and SMED should be applied for solving specific business opportunities. SMED is for instance used for reducing setup times for process or machinery. It finds appreciable usage especially in businesses which run smaller order quantities along with changing over oftentimes.

Improvement Tools

The name Kaizen is Japanese for continuous improvement and refers to a powerful improvement tool. It employs a rapid improvement method which takes 3 to 5 days and utilizes a cross-functional team for solving a business problem. A kaizen event team utilizes a lot more other lean tools for solving the challenge at hand.

Maintenance-Improvement Tools

Total Productive Maintenance (TPM) is a good tool for improving maintenance, which helps in turn to improve the various elements of a manufacturing business. These include OEE, setup times and downtime as well as costs and profitability. In TPM, operators get involved in the maintenance of the equipment they use. Go Lean Six Sigma Lean tools can, for instance, enable an organization to resolve its most sensitive workplace problems.

Do take a look at https://goleansixsigma.com/free-lean-templates/ for a chance of obtaining free lean templates along with getting trained and certified in the Lean Sigma Six methodology for solving problems.

Why ITIL Certification is Important for Your IT Management Practice

The Information Technology
Infrastructure Library or ITIL certification is one of the most desired
among all IT certifications. It is generally on top of the list of many
IT experts who would like to upgrade their skills and increase their
marketability in their fields. The ITIL practices will assist companies
in identifying the technology areas where they need to make some
improvements. They also offer companies with vendor-neutral guidelines
which these companies can use in order to make improvements in their
technology infrastructure. ITIL training is, therefore, a highly valued
and desirable skill by companies that want to cut down on their costs
and increase their productivity.

example where a company may use the ITIL practices is in the reduction
of the helpdesk traffic and in the implementation of the self-help
sections on the company’s website. ITIL practices can also help the
company decide whether a project may perform in-house or with the
assistance of a third party. The best way to define ITIL is as a set of
best practices or methodologies and not necessarily as an IT tool. They
are the best practices on the IT services as well as the lifecycle

ITIL Qualifications

is an ITIL Qualification Scheme that is modular in nature. It is
generally called the ITIL Credit System and includes sets qualifications
which have been assigned a certain credit value. The credits are
applied to determine whether the applicant will qualify for higher
certification levels in ITIL training.  The ITIL Qualification Scheme
includes several levels of qualification that you can attain through
professional ITIL training. These include the following:

  • ITIL Foundation

qualification includes 40 multiple questions and the candidate will
score two credits. You do need any prerequisites in order to take the
ITIL Foundation course.  The course will cover key concepts, elements as
well as the terminologies that pertain to the ITIL service lifecycle

  • ITIL Intermediate Level

15 or 16 credits, this coursework is open to those candidates that have
passed the ITIL Foundation Course and also finished an accredited ITIL
training course. The two elements covered in the Intermediate Level
include the Service Lifecycle examinations and the Service Capability

  • ITIL Managing Across the Lifecycle (MALC)

5 credits, this course requires the candidate to have the passed the
ITIL Foundation Course and scored 15 credits in the ITIL Intermediate
Level Course. To take this exam, a candidate must, therefore, have at
least 17 credits. The MALC serves as the gateway to the ITIL Expert
Level exams.

  • ITIL Expert Level

order for a candidate to take the ITIL Expert Level exams, they must
have accumulated 22 points in the previous exams.  That means that they
must have passed the ITIL Foundation exams, the ITIL intermediate Level,
and the MALC.

There is also the ITIL
Master Qualification which one takes if they have passed the ITIL
Expert Level exams. A candidate who has completed ITIL training and
examination will have the necessary certification as well as the credits
that they have been attributed. It is important to undertake your ITIL
training at a reputable training organization such as the New Horizons
which has a great industry credibility and is widely recognized by many